01/27/2025 | Green Innovation

Recycling a la mode

Fast fashion has led to a huge rise in textile waste – a big problem, given issues in recycling polyester or cellulose fibres. But Dimpora embraced it well to win the ISC3 Innovation Challenge.

The Swiss start-up was one of five international groups who pitched their ideas at the ISC3 Investor Forum as part of the Impact Festival in Frankfurt. The fashion and textile industry has the second largest impact on environmental pollution worldwide, behind petroleum. One reason is the water-intensive production processes that use chemicals, leading to global warming and toxic wastewater.

As a result, it is responsible for around eight per cent of all carbon emissions, according to the UN Environment Programme. And the European Environment Agency reports that 20 per cent of global wastewater is from synthetic textiles. It presented significant challenges but also produced some inspiring stories from the start-ups who took part as these examples demonstrate. Here, we look at the contribution of all five finalists which were drawn from all over the world.

Dr Jade Bouledijouidja, for example, used her doctoral thesis on the behavior of supercritical fluids in polymer materials as the basis for the technology behind Renasens’ solution for more effective textile recycling seven years ago. The waterless multipotential technology can extract fibres from mixed textile waste without depolymerization. It has been proven on a laboratory scale at the Royal Institute of Technology, Stockholm.

The focus is on the removal of dyes and additives from pure and mixed textiles and the separation of mixed fibres such as polycotton and cotton-acrylic. This creates new resources without compromising the properties of the fibres. “With our technology, we can achieve the goal of using 80-90 per cent recycled fibres in new garments,” she said.

The company has also set itself the goal of raising awareness of the true cost of textiles, the current unsustainable use of clothing, and the processes involved in textile production. The entire value chain will be more transparent.

Dr Alexis Bazzanella, Director of the ISC3 Innovation Hub felt this impressively demonstrated the way in which Sustainable Chemistry can play a decisive role in moves towards more resource-efficient textile production. The challenge for Mexicos’s Polybion was to find an alternative to the crude oil and animal-based origins of leather materials, both of which often need aggressive chemical treatments which make recycling impossible. With its next-generation material made from fruit waste, Polybion developed an animal-free and ecologically valuable alternative. Importantly, these materials can only have a significant impact as direct substitutes for products such as leather, silk, fur, down or wool if they are affordable, competitive and available on a mass scale. Exactly what Polybion promises with its leather alternative, Celium. Founder Axel Gómes-Ortigoza believes biology is the best tool to tackle global challenges: “We use locally produced agricultural and industrial fruit waste as a raw material for the production of a more sustainable leather alternative,” he said.

The legacy of questionable chemical design

Reckless chemical design has resulted in non-biodegradable and toxic waste increasingly ending up in nature, according to India’s Schutzen, which notes that nearly every day a new toxic substance is discovered, something it plans to change. Founder Raj Mahendra Tanna has developed a technology for producing textile and leather chemicals that support biodiversity. Extracting polyols from diverse biological plants and waste, such as tamarind. These 100 per cent bio-based products have the same properties as the synthetic chemicals currently used in manufacturing processes but contain no fossil carbon, synthetic nitrogen, or phosphorus – and no toxic components. “The goal is to rebalance biogeochemical cycles and eliminate the risks associated with toxic components in chemicals,” said Tanna.

Waterproof properties of membranes in outdoor clothing have been heavily debated due to the use of PFAS and solvents, which means most membranes are not recyclable because the chemicals and textiles cannot be separated. Also, PFAS do not occur naturally and are not degradable, which is why they are often referred to as “forever chemicals”, something that Dimpora founders Anna Beltzung and Mario Stucki addressed with their CoreLayer technology which allows membranes to be made from any polymer and so enabling circularity.

It offers a fluorine-free, fully porous, and breathable alternative for the outdoor textile industry and can be integrated into existing facilities and manufacturing processes, something that impressed judges and saw them take the main prize. Innovation Hub Director, Dr Alexis Bazzanella, said this demonstrated how the Swiss company’s products can “make a significant contribution to a more sustainable textile industry”.

The contribution firm the Turkish firm, DNACotton comes via a genetic labelling system integrated directly into a textile product. Nano particles are created through biotechnological methods and are safe for health, being colorless, odorless, and free from genetically modified organisms.

A cloud software system also links a QR code on the product to the genetic code of the DNAnanoparticle which means the code is scanned at various points to track the product’s journey. Their achievements also went some way to revitalising an industry in a region significantly impacted by the 2023 Turkish earthquake disaster.

Special Impact awards were also given to Renasens and Polybion.

Author

ACHEMA Inspire staff

World Show Media

www.worldshowmedia.net

Keywords in this article:

#award, #circular economy, #recycling, #sustainability

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